Recently, we successfully customized and completed the testing and production of a Rotary Bottle Checkweigher for a Russian client. This equipment is specifically designed for high-speed weight detection of bottled products in various sizes.
Why did the client need a customized rotary bottle checkweigher?
This Russian client mainly produces various sizes of bottled products, including plastic and glass bottles of different shapes and sizes. Due to the significant differences in bottle shapes, traditional linear checkweighers struggled to meet their production needs in terms of stability and compatibility.
To ensure the equipment was suitable for the actual production environment, the client sent us various types of bottle samples in advance, including:
Round bottles of different diameters.
Tall and short bottle shapes.
Plastic and glass bottles of different materials.
Through these real samples, our engineering team was able to conduct more precise testing and optimization during the equipment design phase.
How to ensure detection accuracy through sample testing?
After receiving the samples from the client, our technical team conducted multiple rounds of testing, including:
Stability testing of the bottles on the rotary table.
Checkweighing accuracy testing across different weight ranges.
Pass rate testing of different bottle types under high-speed operation.
Test results show that the rotary table structure effectively reduces bottle swaying during transport, thereby improving weighing stability and detection accuracy, making it ideal for high-speed online inspection of bottled products.
How to achieve rapid switching between multiple bottle types?
To meet the customer’s need to produce multiple bottle types, we designed a replaceable mold system for this equipment.
By changing molds of different specifications, the equipment can quickly adapt to different bottle types, including:
Small diameter bottles.
Large diameter bottles.
Tall bottles.
Bottles with different bottom structures.
Operators only need to change the corresponding mold and make simple parameter adjustments to complete the bottle type switching, greatly reducing production line downtime.
This design not only improves the flexibility of the equipment but also provides greater space for customers to expand into new products in the future.
Advantages of the customized checkweighing solution
The rotary bottle checkweigher customized for the Russian customer has the following advantages:
High-precision weight detection.
Stable rotary table conveyor structure.
Multi-bottle type compatible design.
Rapid mold change system.
Suitable for the food, pharmaceutical, and daily chemical industries.
Through a combination of sample testing and customized design, we can ensure stable operation of the equipment in real-world production environments.
For manufacturers handling a variety of bottle types, customized rotary bottle checkweighers are an efficient and reliable solution. Testing with real customer-provided samples, combined with a replaceable mold design, not only improves inspection accuracy but also significantly enhances production line flexibility.
If your production line also requires checkweighing equipment suitable for multiple bottle sizes, a customized solution is an important choice for improving production efficiency and quality control.
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